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Turnkey Projects — Planning to Commissioning

Turnkey Biscuit, Bread & Rusk Plants

Alif Ovens supplies complete biscuit, bread and rusk manufacturing plants on a turnkey basis: line planning, every machine from mixer to tunnel oven to packaging, then installation, commissioning and after-sales support, for bakeries across India and in 33+ export countries.

Plant types
Biscuit, cookie, bread, rusk
Scope
Planning to commissioning
Markets
India + 33 countries
Oven fuel
Diesel, gas, electric, wood
Alif Ovens tunnel oven for a turnkey biscuit plant

One Supplier, One Line

Every machine sized to the same output target

When the mixer, former, oven and packer come from different suppliers, one of them usually becomes the bottleneck. We size each machine against your target output in kg per hour, so dough is ready when the oven needs it and the packer keeps pace with the oven.

Watch a biscuit baking plant in operation

Bakery Setup Packages

Starting points we often recommend. Every package is adjusted to your products, output and fuel before we quote.

Biscuit & Cookie Plant

Continuous lines for cookies, butter biscuits, nankhatai and jam-centre products.

  1. Step 1 · MixingPlanetary mixer (APM-70 / APM-120) for soft cookie dough and cream
  2. Step 2 · FormingCookie dropping machine, 4–12 nozzles, up to 350 kg/hour
  3. Step 3 · BakingDirect-fired tunnel oven built to your belt width, or rotary rack ovens for smaller output
  4. Step 4 · PackingARCP-100 flow-wrapper, up to 250 packets/minute

Bread, Bun & Pav Plant

Batch or continuous lines for sandwich bread, buns and pav.

  1. Step 1 · MixingSpiral mixer (AM-30 to AM-90), 30–90 kg flour per batch
  2. Step 2 · BakingRotary rack ovens (80–840 loaves per batch) or an indirect-fired tunnel oven
  3. Step 3 · SlicingGravity-feed bread slicer, 300–400 loaves/hour
  4. Step 4 · PackingARCP-100 for buns and pav

Rusk & Toast Plant

Lines for rusk and toast, from dough to packed slices.

  1. Step 1 · MixingSpiral mixer (AM-30 to AM-90) for rusk dough
  2. Step 2 · Baking & toastingDirect-fired tunnel oven or multi-fuel rotary rack ovens
  3. Step 3 · PackingARTP-110 on-edge or ARTP-120 stack toast packer, 25–60 packets/minute

How a Turnkey Project Works

  1. 01

    Brief

    Tell us the products, target output in kg per hour, fuel available and floor space.

  2. 02

    Line plan & quote

    We specify each machine and size the oven to the line, then send a written quotation with lead time.

  3. 03

    Manufacture

    Every machine is built in our Mumbai factory using CNC cutting and bending.

  4. 04

    Ship

    Machines are export-packed and logistics are coordinated for India and 33+ countries.

  5. 05

    Install & commission

    Installation guidance and commissioning support, coordinated with local representatives overseas.

  6. 06

    After-sales

    Spare parts and service support from our Mumbai office.

See It Running

Plant buyer questions

How much does a biscuit manufacturing plant cost in India?

The cost of a biscuit plant is set by its output capacity in kg per hour, the oven type (a custom tunnel oven or rotary rack ovens), the level of automation in forming and packing, and the fuel system. Share your products, target output and fuel on WhatsApp (wa.link/alifovens) or at alif@alifovens.com and Alif Ovens sends a line plan and written quotation, usually within 24–48 business hours.

What machines are needed to start a biscuit factory?

A basic biscuit or cookie line needs a mixer, a forming machine such as a cookie dropping machine, an oven (a tunnel oven for continuous production or rotary rack ovens for smaller batches) and a packaging machine. Alif Ovens manufactures each of these in Mumbai.

Which is better for a new bakery plant: a tunnel oven or rotary rack ovens?

Rotary rack ovens bake in batches and suit mixed product ranges and lower volumes. A tunnel (travelling) oven bakes continuously and suits long runs of one product at high volume, such as biscuits or rusk.

Can Alif Ovens set up a bakery plant outside India?

Yes. Alif Ovens has supplied bakery machinery to 33+ countries across South Asia, the Middle East and Africa, with export packing, documentation and commissioning support coordinated with local representatives.

How long does it take to deliver a turnkey bakery plant?

Lead time depends on the machines in the line. Standard rotary rack ovens are generally available faster than custom-built tunnel ovens. Alif Ovens confirms the lead time in the written quotation.

Planning a new bakery plant?

Send your products, target output and fuel, and we'll come back with a line plan and quotation.